Types of Hazardous Waste
👷 From a Senior Environmental Consultant to the New Joinee – Let’s Break It Down
👋 Welcome to the Real World of Waste
In this guide, we’ll walk you through the most common types of hazardous waste in India with real examples from our 25+ years of experience.
If you’ve just joined the EHS department, welcome to the world of registers, returns, and real problems. One thing you’ll deal with every single year is hazardous waste — understanding it, classifying it, and filing the return (Form IV) correctly. These types of hazardous waste are common in Indian industries.
But before we get into forms, let’s start at the beginning:
💬 “Not all waste is garbage. Some of it can get you fined, shut down, or worse — harm people and the environment.”
That’s where hazardous waste classification comes in.
And after helping 500+ companies manage their pollution compliance over the last 25 years, here’s what we’ve learned — most mistakes happen not because people are careless, but because they didn’t understand what hazardous waste really is.
🧠 What Exactly Is Hazardous Waste?
Think of it like this:
- If the waste can catch fire, corrode metal, cause infection, or harm humans or nature, it’s probably hazardous.
According to Indian rules (Hazardous and Other Wastes Rules, 2016), hazardous waste is:
“Any waste which by reason of its physical, chemical, reactive, toxic, flammable, explosive or corrosive characteristics causes danger or is likely to cause danger to health or environment.”
In simpler words: If it’s risky, it’s hazardous.
🔥 The 4 Main Types of Hazardous Waste (Think: FIRE)
Let’s make it easy to remember. Use the acronym F.I.R.E.
Type | What it Means | Example |
---|---|---|
F – Flammable | Can catch fire easily | Paint waste, solvent drums, kerosene-soaked rags |
I – Infectious | Can spread diseases | Lab waste, expired medicines, biohazard kits |
R – Reactive | Reacts violently with water/air | Waste acids, lithium batteries |
E – Explosive or Toxic | Can explode or poison people/environment | Pesticide sludge, used lead-acid batteries, chrome-based waste |
You might have all 4 types inside your industry, even if you’re not aware of it.
🏭 Real Examples From Indian Industries
Here’s a sample of wastes we’ve audited across sectors:
Industry | Hazardous Waste Example |
---|---|
Textile | Dye sludge (contains heavy metals) |
Pharma | Expired or rejected drugs, chemical sludge |
Automobile | Paint booth waste, oily cotton waste |
Hospitals | Bio-medical infectious waste, syringes |
Engineering | Used cutting oil, used containers with paint/oil |
Food Processing | Grease trap sludge, cleaning chemicals |
⚠️ Mistakes We’ve Seen (Don’t Repeat These)
❌ “We thought it’s just oily cotton — not hazardous.”
👉 Nope. Oily cotton is listed under Schedule I. Always check CPCB’s classification list.
❌ “We reused solvent barrels. So, it’s not waste.”
👉 Even if you reused them, if they were contaminated and discarded later — that’s hazardous waste.
❌ “The transporter said he’ll dispose it safely.”
👉 Sorry, but you are responsible till it reaches a certified disposal facility. Always verify transporter authorization and disposal manifest.
✅ Best Practice: Maintain a Monthly Hazardous Waste Tracker
Columns: Waste type | Quantity generated | Quantity disposed | Disposal agency | Manifest No.
This small Excel sheet will save your life in audit season.
Read more about How to fill Environmental Statement step by step guide
🧾 Schedule I: Common Hazardous Wastes You Should Know (India Specific)
If you’re filing the Annual Return (Form IV), this is the list that matters the most.
The Ministry of Environment, Forest and Climate Change (MoEF&CC) has notified Schedule I under the Hazardous & Other Wastes Rules, 2016 — this lists waste streams with specific codes. You need to match your waste against these to report accurately.
Below are some commonly encountered Types of hazardous wastes, especially in SME sectors:
Code | Waste Type | Industry Source |
---|---|---|
5.1 | Used / spent oil | Engineering, transport, DG sets |
5.2 | Wastes/residues containing oil | Mechanical shops, boiler cleaning |
12.2 | Paint sludge | Automotive, fabrication, furniture |
21.1 | Process residue/sludge | Pharma, pesticide, dye industries |
33.1 | Empty barrels/containers contaminated with hazardous chemicals | Chemical, coatings, pharma |
34.3 | Chemical sludge from wastewater treatment | Any ETP using chemicals |
35.1 | Used ion exchange resin | Water treatment units |
36.2 | Lead acid battery waste | Factories with backup systems |
37.2 | Biomedical lab waste (non-incinerated) | Hospitals, diagnostics labs |
38.1 | Asbestos-containing waste | Old building demolitions, insulation |
🧠 Pro Tip from the Field:
Even small industries — like furniture painting units or printing presses — often don’t realize they’re generating 12.2 (paint waste) or 5.1 (oil). And yes, used paint thinner is hazardous.
🧃 Wait… What About Non-Hazardous & Ewaste?
Good question, Junior!
Let’s break this down:
🟢 Non-Hazardous Waste
- Things like food waste, broken glass (non-contaminated), packaging material, etc.
- No need to report in Form IV, but you still track under Solid Waste Rules.
Read more about What is Solid Waste?
💻 Ewaste
- Comes under the E-Waste Management Rules
- Includes discarded electronics: computers, printers, cables, etc.
- Must be disposed of via an authorized Ewaste handler — not in scrap!
🧯 Some Real-Life Incidents You Should Know
📍Incident 1: Oily Rags Fire – Vasai Factory, 2019
A small auto-part factory stored oily cotton rags in a metal box. One night, spontaneous combustion started a fire. The factory didn’t have a manifest for those rags, and faced a fine from SPCB.
🔍 Lesson: Oily cotton is hazardous waste. Store and dispose it as per norms.
📍Incident 2: Fake Manifest – Bhiwandi, 2021
A transporter forged hazardous waste manifest documents and dumped chrome sludge in a nullah. The factory didn’t cross-check. SPCB traced the barcode, fined the company ₹5 lakhs.
🔍 Lesson: Responsibility lies with generator — always validate transporter’s TSDF license and manifest tracking.
📍Incident 3: Paint Waste in Municipal Bin – Pune, 2023
Paint booth cleaning sludge was disposed of in a regular BMC bin. Local kids playing nearby got skin rashes. News broke out. The industry was issued a show-cause notice.
🔍 Lesson: What goes in a municipal bin can come back as a legal case.
✅ Best Practices Checklist (Types of Hazardous Waste – Classification)
Practice | Why It Matters |
---|---|
🧪 Get waste tested every 6 months | To prove classification if challenged |
🗃️ Maintain a physical + digital manifest file | Helps during SPCB audits |
🚛 Use only authorized TSDF operators | Don’t rely on transporter’s words |
🔖 Label every drum/container with waste code | Avoids mix-ups and ensures traceability |
📦 Never store HW near food, water tanks, or public areas | Basic safety requirement |
🧪 How to Identify Types of Hazardous Waste Without Lab Testing
(When You’re in the Field Without a Report)
As a junior EHS professional, you won’t always have the luxury of immediate lab results. But you still need to flag risky wastes confidently during audits or rounds.
Here’s how the pros at Perfect Pollucon Services do it in the field.
🧠 1. Use the “Smell–Touch–Source” Method (Safely!)
We don’t mean literally touching waste bare-handed. But use your senses + source knowledge:
Clue | What It Might Indicate |
---|---|
🔍 Sharp smell, eyes burn | Likely acidic or solvent-based (check pH and flammability) |
🛢️ Greasy/oily feel | Used oil (Schedule I – 5.1) or paint sludge |
🎨 Stains on the drum | Residual hazardous container (Schedule I – 33.1) |
🧪 Comes from ETP sludge line | Chemical sludge (Schedule I – 34.3) |
🧠 Tip: If you’re unsure, label it “suspected hazardous” and store it in a separate zone until tested.
🧾 2. Check If the Waste Is Listed in Schedule I
Most hazardous wastes in India are covered under Schedule I of the 2016 Rules.
Keep a printed + bookmarked copy of Schedule I on your desk. It’s your bible.
✅ If the waste is listed by code and category — it’s definitely hazardous.
❓ If not listed — it could still be hazardous under Schedule II (based on concentration of heavy metals, pH, reactivity etc.)
🧰 3. Ask Yourself These 5 Quick Questions (Perfect Pollucon Services On-Site Test)
✔ Is it corrosive? (acidic or alkaline)
✔ Is it flammable or explosive?
✔ Is it reactive with air/water?
✔ Does it contain metals like Pb, Hg, Cr, Cd?
✔ Is it coming from a process that generates hazardous waste?
If you say “Yes” to even two of these — flag it and do not treat as general waste.
📂 What Documentation Does SPCB Expect?
When it comes to hazardous waste, regulators look for:
Document | Purpose |
---|---|
📄 Form IV (Annual Return) | Full-year summary submitted by June 30 |
🧾 Manifest Copies | Transport + disposal chain proof |
🧪 Waste Analysis Reports | To justify if waste is hazardous or not |
🧴 Container Labels | Hazard code, generator name, date |
📦 On-site Storage Log | Quantities stored, time since generation |
📑 TSDF Authorization Proof | Name + license of disposal vendor |
💡 Smart Tip: Create a digital folder named:
Hazardous_Waste_2024 > 1_Manifest > 2_LabReports > 3_Form_IV
You’ll thank yourself during audit season.
🔧 How Perfect Pollucon Services Helps You Stay Safe
Here’s how our 25+ years of experience adds value:
✅ On-site Waste Identification
We help classify waste during walkthroughs — no guessing.
✅ Manifest Management
We guide your team in filling and tracking manifests, step-by-step.
✅ Lab Testing & Documentation
Through partner labs, we get your waste tested and aligned with Schedule I/II.
✅ TSDF Co-ordination
We handle transporter authorization checks and disposal appointments, so you don’t run around last minute.
📄 How to File Form IV: A Senior’s Step-by-Step Walkthrough
Form IV is your final summary of hazardous waste generated, stored, transported, and disposed between 1st April to 31st March.
It must be submitted to the State Pollution Control Board (like SPCB) by 30th June every year.
Many juniors get nervous about this form. But if you’ve tracked everything monthly — this is just consolidation.
Learn How to fill Form IV Hazardous Waste Return: Step-by-Step Guide
🧾 Where to Download Form IV
You can find the official format on CPCB’s website:
🔗 Download Form IV from CPCB
✍️ Section-Wise Breakdown (with pro tips)
Part A – General Details
Field | What to Enter |
---|---|
Name & Address of Unit | Same as Consent to Operate |
Authorised Person | Plant Head / Compliance Officer |
Year | Example: FY 2023–24 |
✅ Tip: Don’t mix billing office and manufacturing site — only the unit generating hazardous waste should be mentioned.
Part B – Waste Handling Summary
Sub-Part | What You Report |
---|---|
1 | Waste Generated (type + quantity + category code) |
2 | Waste Recycled / Utilized |
3 | Waste Reused |
4 | Waste Incinerated |
5 | Waste Landfilled |
6 | Waste Stored at Site |
✅ Tip: Use Schedule I codes (e.g., 5.1 for spent oil, 34.3 for ETP sludge)
🧠 Insight: Don’t over-report utilization without proof like recycler certificates.
Part C – Authorized Disposal Details
Here you mention:
- TSDF Name + Address
- Quantity sent (per manifest)
- Mode of transport (truck no. etc.)
- Copy of manifest used
✅ Tip: Match this with your manifest logbook.
Mismatch = red flag during SPCB inspections.
Part D – Accidents (If Any)
Even if no accident occurred, mention “No incidents reported during FY”
This shows attentiveness.
If any spills/fire/mix-ups happened, describe briefly and steps taken.
💡 Bonus Perfect Pollucon Services Tips to Avoid Mistakes:
Mistake | What to Do Instead |
---|---|
❌ Guessing waste quantity | ✅ Use manifest + storage log |
❌ Skipping manifest backup | ✅ Attach soft copies in PDF |
❌ Leaving blank fields | ✅ Write “NA” if not applicable |
❌ Using wrong unit | ✅ Always use kg or tons, not “bags” or “drums” |
📦 How to Submit Form IV (SPCB Guidelines – All States)
As of 2024, many SPCBs including SPCB accept:
✅ Hard copy submission at regional/sub-regional office
✅ Email submission (only from registered industry email ID)
✅ Some boards require online upload via E-Waste or HWMS Portal
🧠 Confirm with your regional officer what’s accepted in your zone.
✅ Pro Tip:
Keep a “Form IV Pack” every year containing:
- Signed Form IV (hard + soft copy)
- All manifest copies
- Waste test reports (if not Schedule I listed)
- Proof of TSDF coordination
This keeps your unit audit-ready.
⚖️ How to Calculate Hazardous Waste Quantities Accurately
When it comes to Form IV and compliance audits, regulators want to see not just what waste you generated, but how you arrived at those numbers.
Here’s the senior-to-junior way to do it right 👇
🧪 Common Ways to Track Quantities
Method | When to Use |
---|---|
Weighing scale | For drums or bags (especially oil, sludge, powder) |
Tanker volume × density | For liquid waste in KL (kg = KL × density) |
Manifest totals | When disposal is done regularly with proof |
Monthly logbook totals | For on-site generation tracking |
🧠 Pro Tip: Keep a simple Excel where every month you log:
“Type → Quantity → Manifest No. → TSDF Date”
🧱 Approximate Weights of Common Waste (Use With Caution)
Waste Type | Typical Weight |
---|---|
200L Drum of Used Oil | 170–180 kg |
Paint Booth Sludge (1 bag) | 35–50 kg |
ETP Sludge Cake (1 tray) | 20–30 kg |
Chemical Containers (empty) | 8–12 kg each |
📏 These are for reference only — always use actual weighments when possible.
🚨 Top 7 Red Flags SPCB Officers Catch (and How to Avoid Them)
Over 25+ years, we’ve attended hundreds of inspections. These are the most common issues they raise 👇
⚠️ Red Flag | ✅ Fix |
---|---|
Waste code doesn’t match manifest | Use correct Schedule I code |
Quantity mismatch in Form IV vs manifests | Always reconcile before 30 June |
Storage beyond 90 days | Apply for extended storage permission |
No barcode on manifest | Use MPCB-authorized transporter |
Unlabeled containers | Label everything: name, date, hazard code |
No test report for non-Schedule waste | Send samples to lab + attach report |
Missing TSDF receipt | Don’t rely on transporter alone — ask for stamped copy |
🧰 Tools & Templates to Automate the Process
Here’s what the senior team at Perfect Pollucon Services recommends to all clients and junior officers:
✅ Monthly Hazardous Waste Tracker (Excel)
- Columns: Type, Category, Qty Generated, Qty Disposed, TSDF name, Manifest No., Remarks
✅ Form IV Annual Return Template (Pre-filled)
- Keep one editable version with formulas — only paste numbers monthly
✅ Label Generator (Manual or Tool)
- For pasting on each container with date, name, waste code, emergency contact
✅ Google Drive Folder Structure:
CopyEditHaz_Waste_2024/
├── 01_Manifest
├── 02_Form_IV
├── 03_Lab_Reports
├── 04_TSDF_Proof
✅ Automated Reminder
- Set a calendar event in March: “Start Form IV reconciliation this week.”
💡 Final Words from a Senior
Hazardous waste management is the one area where even minor negligence has major consequences.
If you want to be seen as a solid EHS officer, take this more seriously than anything else. It’s not just paperwork — it’s public safety.
✅ Reviewed by Our Expert Leadership Team
This service offering is created and reviewed by our senior team of environmental professionals with 10–40 years of experience in pollution control, regulatory compliance, and monitoring services.

Tanaji S. Gajare
Founder & Chairman
40+ years in air & water monitoring, sustainability leadership

Anil Shelke
Executive Director
30+ years in compliance, audits, and ETP/STP operations

Kunal Gajare
Chief Sustainability Officer
10+ years in stack monitoring, MPCB/MoEF clearances, EIA
📚 Official Resources on Hazardous Waste
These government resources help you stay compliant and updated on hazardous waste norms in India.
Hazardous waste is broadly categorized into four types:
Ignitable – Easily flammable (e.g., solvents, oils)
Corrosive – Can destroy living tissue/metals (e.g., acids)
Reactive – Can explode or release toxic gases (e.g., peroxides)
Toxic – Harmful when inhaled or ingested (e.g., heavy metal sludge)
Hazardous waste in India is classified as per Schedule I of the Hazardous and Other Wastes Rules, 2016. It includes over 80 waste types, each with a specific waste code, source industry, and hazard category (F, T, R, etc.). For example, waste code 5.1 refers to used/spent oil.
Start by checking if the waste is listed in Schedule I of the Hazardous Waste Rules. You can also get it tested in a lab for parameters like pH, heavy metals, and ignitability. If it fails toxicity or corrosivity tests, it is considered hazardous. Always maintain test reports as proof during audits.
The five main types are:
Hazardous waste (toxic, flammable, reactive, etc.)
Non-hazardous solid waste (paper, plastics)
Wastewater / effluent
Biomedical waste (in case of labs/hospitals)
E-waste (batteries, electronics)
It refers to the process of collecting, storing, treating, transporting, and disposing hazardous waste safely. It involves documentation (like Form IV), manifests, testing, labeling, and coordination with authorized TSDFs (Treatment, Storage & Disposal Facilities). The goal is to protect people, environment, and stay compliant with SPCB/CPCB norms.
The 5Rs stand for:
Refuse, Reduce, Reuse, Repurpose, and Recycle.
Even in hazardous waste management, industries are encouraged to reduce generation, recycle used oil/containers, and avoid unnecessary chemical use.
Common types include:
Used oil and solvents
Acid/alkali waste
Heavy metal sludge
Paint booth residue
Expired chemicals or medicines
Each comes under specific waste codes like 5.1, 33.1, etc.
Using the wrong waste code in Form IV
Skipping manifest backup
Not labeling drums properly
Storing waste near food or water tanks
Guessing quantities without weighment
All these mistakes can lead to SPCB objections, fines, or worse — a surprise inspection.